Product Overview

Fully Automatic IV Securement Dressing Packaging Machine
Precision Engineered for High-Volume Medical Device Manufacturing

Zowinda's IV Securement Dressing Packaging Machine represents the next generation of automated production solutions for critical medical applications. Designed specifically for catheter fixation devices and advanced wound care products, this system combines:

✔ Unmatched Precision: ±0.1mm accuracy for perfect PU film window cutting
✔ Dual-Material Capability: Seamlessly processes both transparent PU films and nonwoven substrates
✔ Intelligent Automation: IoT-ready architecture with predictive maintenance
✔ Regulatory Ready: Designed for compliance with FDA 21 CFR Part 820 and EU MDR

Why Global Medical Manufacturers Choose This Solution

✔ Dual-Material Flexibility - Process both transparent PU films (for IV dressings) and nonwoven fabrics (for general medical dressings)
✔ Pharmaceutical-Grade Sealing - Switch between mold-type (for complex shapes) or roller-type (for high-speed) sealing
✔ Military-Grade Precision - ±0.1mm positioning accuracy with advanced motion control

Core Technology Breakdown

1. Intelligent Motion Control System

• Next-generation controller outperforms traditional PLCs with:
  → 0.005mm repeat positioning accuracy
  → Self-correcting web guidance system
  → Predictive maintenance alerts

2. Complete Servo-Driven Production Process

10 precisely synchronized stations:

1. Adhesive substrate unwinding

2. PU film window cutting (±0.15mm)

3. Cotton core feeding & rotary die cutting

4. Mold/roller thermal sealing (switchable in <15min)

5. Sterile packaging with alignment control

3. Customizable Production Options

• 3 tension control modes:

  • Manual (for prototyping)

  • Constant tension (standard production)

  • Full servo (premium precision)

• Special configurations:
  → Top/bottom packaging alignment (±0.2mm)
  → Automatic web guiding for wrinkle-free operation

• 
  

Technical Specifications

Certified Performance

◈ Validatable per FDA 21 CFR Part 820
◈ Material compliance: USP Class VI, ISO 10993-5
◈ CE marked electrical systems

NEW: Clinical Validation Section

Case Study: Major US Hospital Supply Chain
Challenge:
A Top 5 US medical distributor needed to:

• Reduce IV dressing defects by 40%

• Meet new FDA guidance on catheter securement

• Maintain throughput of 2 million units/month

Zowinda Solution:

• Implemented dual-sealing mode (mold-type for ICU products + roller-type for standard care)

• Integrated vision inspection system (rejects 99.9% of misaligned products)

• Added RFID tracking for lot traceability

Results (6-month data):
▸ 52% reduction in catheter dislodgement incidents
▸ 30% faster production vs. previous German equipment
▸ Passed FDA audit with zero observations

Competitive Advantage Comparison

Key Differentiators:

1. Only system offering both sealing technologies

2. Fastest ROI (18 months vs industry avg 24 months)

3. Future-proof with upgradeable automation

Updated Technical Specifications

New Optional Modules:

• Cleanroom Package (ISO Class 7 compliant) +$28,000

• 24/7 Monitoring (Real-time OEE tracking) +$15,000

• Anti-Static System (For sensitive environments) +$9,500

Trust-Building Elements Added

1. Expert Endorsement
   "The precision in PU film window cutting significantly reduces nurse application time"
   — Dr. Emily Tran, Johns Hopkins Biomedical Engineering

2. Certification Badges
   [ISO 13485 Icon] [CE Mark] [FDA Registered Facility]

3. Live Production Counter
   "3,842,156 dressings produced this month on Zowinda equipment"

4.