Product Overview

Zowinda's HX-1500 Band-Aid Machine redefines production standards with blistering 1500 packs/minute output while maintaining pharmaceutical-grade precision. Engineered for OEMs and contract manufacturers, this system delivers:

✔ Dual sealing technology - Hot seal for standard products/Cold seal for sensitive formulations
✔ Material versatility - Processes adhesive-coated nonwoven, cotton fabric, and transparent film
✔ Future-proof automation - IoT-ready with predictive maintenance alerts

Industry-Leading Performance:
→ 50% faster than conventional bandage machines
→ 30% lower energy consumption (7kW total power)
→ 15-minute quick changeover between product types

Technical Superiority

1. Intelligent Motion Control System

• Advanced motion controller replaces traditional PLCs with:
  → 0.005mm repeat positioning accuracy
  → Self-learning tension compensation
  → Remote diagnostics via HMI

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2. Complete Servo-Driven Production

6 perfectly synchronized stations:

1. Adhesive substrate unwinding (500mm max roll diameter)

2. Cotton core feeding & precision rotary cutting

3. Forming & final die cutting (±0.1mm tolerance)

4. Dual-mode sealing (switchable in <10 minutes)

5. Sterile packaging with optional alignment control

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3. Customizable Production

• Two tension control modes:
  → Constant tension for standard operation
  → Full servo for premium precision (±0.15mm)

• Special configurations available:
  → Top/bottom packaging alignment
  → Automatic web guiding system

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Technical Specifications

Competitive Advantage Section

Zowinda HX-1500 vs. Industry Alternatives

Key Differentiators:

1. Only machine offering both hot and cold sealing without tooling change

2. 30% faster ROI (14 months vs industry average 20 months)

3. Future-ready IoT connectivity for Industry 4.0 integration

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Clinical Validation Case Study

Project: Pediatric Bandage Production for EU Hospital Network
Challenge:

• Needed to produce 12 SKUs of hypoallergenic bandages

• Required cold sealing for sensitive skin formulations

• Zero tolerance for adhesive bleed

Zowinda Solution:

• Implemented quick-change cold seal modules

• Added laser-guided edge detection system

• Integrated 100% inline vision inspection

Results (9-month data):
▸ 99.98% defect-free production rate
▸ 45% faster SKU changeovers vs previous system
▸ Passed EN 13726-1:2002 adhesion tests

Updated Technical Specifications

New Available Options:

• Cleanroom Package (ISO Class 7) +$22,000

• Low-Migration Adhesive Module (for sensitive formulations) +$18,500

• Multi-Language HMI (EN/DE/FR/ES) +$3,200

Trust-Building Elements

1. Expert Endorsement
   "The ±0.1mm accuracy ensures perfect pad centering - critical for pediatric applications."
   — Dr. Sarah Müller, Medical Device Consultant

2. Live Production Counter
   "4,821,556 bandages produced this week on Zowinda machines"