Fully Automatic High-Speed Band-Aid Production Machine
Product Overview
Zowinda's High-Speed Band-Aid Machine sets new benchmarks in cost-effective wound care production, delivering:
✔ Blistering 1500 packs/minute output (19×72mm standard size)
✔ Dual sealing options (heat seal for durability/cold seal for sensitive formulations)
✔ Future-proof automation with servo-driven precision (±0.1mm repeatability)
Ideal for:
Large-scale bandage OEMs
Private label medical suppliers
Government health program contractors
Breakthrough Technology
1. Intelligent Motion Control
Advanced motion controller outperforms PLCs with:
→ 0.005mm positioning accuracy
→ Self-adjusting web tension algorithms
→ Predictive maintenance alerts
2. Complete Servo-Driven Process
6 synchronized stations ensure flawless operation:
Adhesive substrate unwinding
Cotton core feeding & rotary die cutting
Precision forming & final cutting
Hot/cold sealing (switchable in 10min)
Sterile packaging with optional alignment
3. Unmatched Material Flexibility
Processes three base materials:
→ Adhesive-coated nonwoven (breathable)
→ Cotton fabric (soft-touch)
→ Transparent film (waterproof)Two tension control modes:
→ Constant tension (standard)
→ Full servo (premium precision)
Technical Dominance
| Parameter | Zowinda Advantage | Industry Standard |
|---|---|---|
| Speed | 1500 ppm | 800-1000 ppm |
| Accuracy | ±0.1mm | ±0.3mm |
| Power | 7kW | 10-12kW |
| Changeover | <15 min | 30+ min |
Certified Performance
◈ Validatable per FDA 21 CFR Part 820
◈ Material compliance: USP Class VI, ISO 10993-5
◈ CE marked electrical systems
Customization Options
◈ Specialty Configurations:
Antimicrobial coating integration
Pediatric-sized bandage tooling
Printed pattern registration
Competitive Edge Section
Zowinda vs. Industry Alternatives
| Feature | Zowinda HX-1500 | Competitor A | Competitor B |
|---|---|---|---|
| Max Speed | 1500 ppm | 1000 ppm | 800 ppm |
| Sealing Options | Hot & Cold | Hot Only | Cold Only |
| Material Changeover | 8 minutes | 20 minutes | 25 minutes |
| Accuracy | ±0.1mm | ±0.3mm | ±0.5mm |
| Smart Features | Predictive Maintenance Alerts | Basic PLC | None |
| Energy Efficiency | 7kW | 10kW | 12kW |
Key Differentiators:
Only machine offering both hot and cold sealing without tooling change
30% faster ROI (14 months vs industry average 20 months)
Future-ready IoT connectivity for Industry 4.0 integration
Clinical Validation Case Study
Project: Pediatric Bandage Production for EU Hospital Network
Challenge:
Needed to produce 12 SKUs of hypoallergenic bandages
Required cold sealing for sensitive skin formulations
Zero tolerance for adhesive bleed
Zowinda Solution:
Implemented quick-change cold seal modules
Added laser-guided edge detection system
Integrated 100% inline vision inspection
Results (9-month data):
▸ 99.98% defect-free production rate
▸ 45% faster SKU changeovers vs previous system
▸ Passed EN 13726-1:2002 adhesion tests
