Fully Automatic High-Speed Band-Aid Production Machine
Product Overview
Zowinda's HX-1500 Band-Aid Machine sets new benchmarks in wound care production, combining blistering 1500 packs/minute output with pharmaceutical-grade accuracy. Engineered for OEMs and medical suppliers, this system delivers:
✔ Dual sealing technology - Hot seal for durability/Cold seal for sensitive formulations
✔ Material versatility - Processes adhesive-coated nonwoven, cotton, and film substrates
✔ Future-proof automation - IoT-ready with predictive maintenance alerts
Certified Performance:
→ Validated per FDA 21 CFR Part 820 & EU MDR
→ Compliant with ISO 10993-5 biocompatibility standards
Technical Superiority
1. Intelligent Motion Control
Advanced motion controller outperforms PLCs with:
→ 0.005mm repeat positioning accuracy
→ Self-correcting tension algorithms
→ Remote diagnostics via 10" touchscreen HMI
2. Complete Servo-Driven Process
6 perfectly synchronized stations:
Adhesive substrate unwinding (500mm max roll)
Cotton core feeding & rotary cutting (±0.1mm)
Precision forming & die cutting
Dual-mode sealing (switchable in <10min)
Sterile packaging with optional alignment
3. Customizable Production
Two tension control modes:
→ Constant tension (standard)
→ Full servo (±0.15mm web control)Special configurations:
→ Pediatric-sized bandage tooling
→ Antimicrobial coating integration
Technical Specifications
| Parameter | Zowinda HX-1500 | Industry Standard |
|---|---|---|
| Max Speed | 1500 ppm | 800-1000 ppm |
| Accuracy | ±0.1mm | ±0.3mm |
| Power | 7kW | 10-12kW |
| Footprint | 3.6×1.05×2.15m | Larger |
| Changeover | 15 min | 30+ min |
Global Compliance
◈ USA: FDA 510(k) Cleared (K240115)
◈ EU: MDR Class IIb Certified
◈ UK: MHRA Approved
◈ Japan: PMDA Submission in Progress
Why Choose Zowinda?
✅ 300+ installations across 22 countries
✅ 12-month performance guarantee
✅ 24/7 multilingual support
Zowinda vs. Competitor Performance Benchmark
| Feature | HX-1500 | Competitor A | Competitor B |
|---|---|---|---|
| Max Output | 1500ppm | 1000ppm | 800ppm |
| Sealing Options | Hot+Cold | Hot Only | Cold Only |
| Accuracy | ±0.1mm | ±0.3mm | ±0.5mm |
| Energy Use | 7kW | 10kW | 12kW |
| Smart Features | IoT+AI | Basic PLC | None |
| UK MHRA Approval | Yes | No | Pending |
Key Differentiators:
Only system with auto-switching hot/cold sealing
30% lower operating costs than EU competitors
Pre-certified for FDA/EU/UK markets
Regional Success Cases
1. UK NHS Supplier Installation
Client: HealthGuard Medical (Manchester)
Challenge: Meet NHS demand for 5M hypoallergenic bandages/month
Solution:
Installed 4 HX-1500 units with cold-seal modules
Integrated MHRA-compliant tracking system
Results:
▸ 2.8M bandages/week produced
▸ 60% faster than previous German equipment
▸ Zero recalls in 12 months
2. US Contract Manufacturer
Client: SafeTec Medical (Ohio)
Challenge: FDA audit compliance for 510(k) products
Solution:
Pre-validated HX-1500 configuration
Added 21 CFR Part 11 data logging
Results:
▸ Passed FDA inspection with zero observations
▸ 45% higher profit margins vs old system
3. Emerging Market Case (Vietnam)
Client: VinMedico (Ho Chi Minh City)
Challenge: Affordable production for ASEAN markets
Solution:
Cost-optimized HX-1500 configuration
Local technician training program
Results:
▸ $0.003/unit production cost
▸ 80% market share gain in 6 months
